FD-1000 (100m2⇒1t)

FD-1000 Food Freeze Dryer

KEMOLO food freeze dryer, CE, EAC, ISO9001, ASME, FDA certified, known as lyophilizer. designed as per the principle of sublimation. As a radiant freeze dryer for high efficiency lyophilization processing, the input capacity of FD-1000 is 1 ton per batch, coming with blast freezer, rail system and trolleys. The FD-1000 freeze dryer chamber and its auxiliary equipment (refrigeration, vacuum, heating) are in two separated frames. Blast freezer (IQF) is another separated unit to freeze products in o -35°C in 3 hours. And the ice in the product is sublimated in o vapor, and collected on a low temperature vapor condenser inside the food freeze dryer. The lyophilized product is 100% natural without additives, no nutrition lost and with a long shelf time.

1. How much can you earn by FD-1000?

2. The principle and process of freeze-drying
The principle of freeze-drying is to remove water by sublimation and collect by condensation. The freeze-drying process is divided in o three stages: (Product freezing stage, primary lyophilization stage; secondary lyophilization stage,<1% water remained)

3. Advantages and applications of freeze-drying
Freeze-dried products are 100% natural, without additives and preservatives, and can be stored for up to 25 years without changes in color, shape, flavor and nutrient. KEMOLO freeze dryer is mainly used in the food, biological, dairy, nutraceuticals and pet food industries.
KEMOLO is one of the main freeze dryer manufacturers in the world, providing the most cost-effective freeze-drying equipment and the cheapest price to users all over the world.

4. Freeze-drying solutions provided by KEMOLO
KEMOLO provides batch freeze dryers, continuous freeze dryers (continuous de-icing), low energy consumption; fully automatic control; user-friendly touch screen displayed in front of the chamber; mobile phone and computer monitoring and control; users can see the production status at anytime and anywhere. The system allows a conservative or an aggressive drying profile; it not only allows high-quality production based on eutectic point and co-melting point, and ensure no melt-back or collapse of the product; it also allows fast and efficient production. The system allows users to design, store parameters, and record historical production parameters. KEMOLO offers double side radiant plates (thermal property: 160W/m-K) for heating to increase thermal efficiency; energy saving system for refrigeration; rail and trolleys for products fast transportation. KEMOLO is committed to reducing power consumption; heat recovery, defrosting water recovery, so as to reduce operating cost.

5. KEMOLO’s freeze-drying technology
The latest 5G technology, artificial intelligence (AI), robotic arm system, microwave, far-infrared, liquid nitrogen, solar energy and steam is introducing to KEMOLO freeze-drying system to meet different application requirement. KEMOLO would recommend the most cost-effective, feasible and mature solutions to users. The KEMOLO technical team includes experienced engineers, refrigeration, vacuum, electrical, automation experts, food freeze-drying experts; a professional team with extensive technology.

6. Composition and quality control
The main components of KEMOLO freeze dryers are Bitzer compressor, Leybold vacuum pump, Siemens PLC and Schneider Electric. The world's top brand accessories suppliers are the backing of KEMOLO freeze dryers. Stringent quality control with pressure, leakage protections, personnel protection; parameter setting access protection, the KEMOLO freeze dryer is safer, more stable and reliable; strictly inspected and tested before leaving the factory.
7. KEMOLO's Service
KEMOLO offers on-site installation, start-up, training service. 2-years warranty. A box of spare parts free of charge for backup. Response within 12 hours, and professional technical support for lifetime. If on-site technicians are needed, he will be dispatched from the nearest place in time. The large-scale project custom lyophilization and manufacturing solutions includes: budgeting, investment analysis, comprehensive drying solutions design, equipment production, shipping, import services, installation, start-up, trial production, marketing, employee training and a series of turnkey services.

8. Confidentiality
Confidentiality is based on both parties. KEMOLO provides users with confidential files for their own use only. Without the written authorization from KEMOLO, leakage is prohibited. The user name, factory status, support and consultation are also highly confidential. Without written authorization from the users, KEMOLO has no right and will not disclose it to any third parties.

Technical parameters of FD-1000

As a professional manufacturer of food freeze dryer, KEMOLO can provide you with the complete set of lyophilization solutions you want, high-quality and low-cost food freeze-drying equipment, and help you build your own freeze-drying brand in a short time.

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