Home > Products > Middle Freeze Dryer

FD-1000 Freeze Dryer

  • Input capacity:1000kg/batch
  • Chamber dimension:8600*2600*3200mm

KEMOLO provides best freeze dryers for food to make 100% natural, no additive & preservatives freeze dried food, which retain 99% nutrition, color, flavor and shape. The cheap price food freeze dryer for industrial scale commercial freeze drying processing plant for sale, contact us to buy the 1000kg food freeze dryer with factory price and 2 years warranty.

FD-1000 Food Freeze Dryer

KEMOLO food freeze dryer, CE, EAC, ISO9001, ASME, FDA certified, known as lyophilizer. designed as per the principle of sublimation. As a radiant freeze dryer for high efficiency lyophilization processing, the input capacity of FD-1000 is 1 ton per batch, coming with blast freezer, rail system and trolleys. The FD-1000 freeze dryer chamber and its auxiliary equipment (refrigeration, vacuum, heating) are in two separated frames. Blast freezer (IQF) is another separated unit to freeze products into -35°C in 3 hours. And the ice in the product is sublimated into vapor, and collected on a low temperature vapor condenser inside the food freeze dryer. The lyophilized product is 100% natural without additives, no nutrition lost and with a long shelf time.
https://www.liofilizador.com.comilu.com/FD-1000.jpg

1. How much can you earn by FD-1000?

Production period

360days/year

Daily input capacity

1000kg

Daily output capacity

200kg

Annually output

72,000kg

Lyophilized fruit price

US$40/kg

Total turnover annually

US$2,880,000

How much is your profit?

Contact KEMOLO

 

2. The principle and process of freeze-drying
The principle of freeze-drying is to remove water by sublimation and collect by condensation. The freeze-drying process is divided into three stages: (Product freezing stage, primary lyophilization stage; secondary lyophilization stage,<1% water remained)

 

3. Advantages and applications of freeze-drying
Freeze-dried products are 100% natural, without additives and preservatives, and can be stored for up to 25 years without changes in color, shape, flavor and nutrient. KEMOLO freeze dryer is mainly used in the food, biological, dairy, nutraceuticals and pet food industries.
https://www.liofilizador.com.comilu.com/1615104899523866.jpg
KEMOLO is one of the main freeze dryer manufacturers in the world, providing the most cost-effective freeze-drying equipment and the cheapest price to users all over the world.

4. Freeze-drying solutions provided by KEMOLO
KEMOLO provides batch freeze dryers, continuous freeze dryers (continuous de-icing), low energy consumption; fully automatic control; user-friendly touch screen displayed in front of the chamber; mobile phone and computer monitoring and control; users can see the production status at anytime and anywhere. The system allows a conservative or an aggressive drying profile; it not only allows high-quality production based on eutectic point and co-melting point, and ensure no melt-back or collapse of the product; it also allows fast and efficient production. The system allows users to design, store parameters, and record historical production parameters. KEMOLO offers double side radiant plates (thermal property: 160W/m-K) for heating to increase thermal efficiency; energy saving system for refrigeration; rail and trolleys for products fast transportation. KEMOLO is committed to reducing power consumption; heat recovery, defrosting water recovery, so as to reduce operating cost.
https://www.liofilizador.com.comilu.com/1615103343787663.jpg
5. KEMOLO’s freeze-drying technology
The latest 5G technology, artificial intelligence (AI), robotic arm system, microwave, far-infrared, liquid nitrogen, solar energy and steam is introducing to KEMOLO freeze-drying system to meet different application requirement. KEMOLO would recommend the most cost-effective, feasible and mature solutions to users. The KEMOLO technical team includes experienced engineers, refrigeration, vacuum, electrical, automation experts, food freeze-drying experts; a professional team with extensive technology.

6. Composition and quality control
The main components of KEMOLO freeze dryers are Bitzer compressor, Leybold vacuum pump, Siemens PLC and Schneider Electric. The world's top brand accessories suppliers are the backing of KEMOLO freeze dryers. Stringent quality control with pressure, leakage protections, personnel protection; parameter setting access protection, the KEMOLO freeze dryer is safer, more stable and reliable; strictly inspected and tested before leaving the factory.
https://www.liofilizador.com.comilu.com/1618129942199438.jpg
7. KEMOLO's Service

KEMOLO offers on-site installation, start-up, training service. 2-years warranty. A box of spare parts free of charge for backup. Response within 12 hours, and professional technical support for lifetime. If on-site technicians are needed, he will be dispatched from the nearest place in time. The large-scale project custom lyophilization and manufacturing solutions includes: budgeting, investment analysis, comprehensive drying solutions design, equipment production, shipping, import services, installation, start-up, trial production, marketing, employee training and a series of turnkey services.

8. Confidentiality
Confidentiality is based on both parties. KEMOLO provides users with confidential files for their own use only. Without the written authorization from KEMOLO, leakage is prohibited. The user name, factory status, support and consultation are also highly confidential. Without written authorization from the users, KEMOLO has no right and will not disclose it to any third parties.

Technical parameters of FD-1000

Model

FD-1000

Type

Radiant type

Advantage

High efficiency

-35°C IQF

1000kg in 3 hours

Overhead rail

#12 I steel

Overhead trolley

1.46*1.39m, 3 units

Input capacity

1000kg in 24 hours

Condenser temperature

-45°C

Shelf temperature

0°C to 100°C

Product cooling

in IQF

Product lyophilization

in the machine

Shelf area

100.8m2

Shelf spacing (mm)

80mm

Heating medium

Purified water

Heating/cooling exchange

Heat exchanger

Number of trays

216 pieces

Vacuum pump

Leybold

Roots blower

Yoivac/Cuiman

Ultimate vacuum (Pa)

10 Pa

Chamber vacuum rate 

≤ 30 minutes

Compressor

Refcomp/Bitzer

Refrigerant

R404A (excluded)

Cooling way

Water or air

Power requirement

164kW, 50/60Hz

Defrost way

By water

Control system

Manual+Auto

Installation area (m2)

200 m2

Chamber dimension

8.6*2.6*3.2m

Estimated Weight (kg)

17000kg

As a professional manufacturer of food freeze dryer, KEMOLO can provide you with the complete set of lyophilization solutions you want, high-quality and low-cost food freeze-drying equipment, and help you build your own freeze-drying brand in a short time.

Users' feedback
https://www.liofilizador.com.comilu.com/1618129959642373.jpg


Tag:   food freeze dryer
Note: you will receive an automatic reply, after successful submission.
  • Your name *
  • Your email *
  • Your whatsapp *
  • Your company name
  • Your website
  • Your requirement *
  • I need the freeze dryer for *
  • Material *
  • Input capacity *
  • Your budget *

Freeze Dryer Copyright © Kemolo Co., Limited

sales@kemolo.com

Freeze dryer

KEMOLO manufactures Freeze Dryer, Food Freeze Dryer, Industrial Freeze Dryer, Freeze Drying Machine, Freeze Drying Equipment, Lyophilizer for users in the world.