500kg/batch, ISO, CE approved vacuum freeze drying machine for sale with cheap price for food sublimation. Compared with other manufacturers and suppliers of freeze drying machines, found that it's worth to buy high efficiency radiant industrial freeze dryer machine from KEMOLO factory which has already supplied dryers to 40 countries: usa, uk, nz, canada, australia, south africa, turkey, india etc.
KEMOLO FD-500 Freeze Drying Machine Freeze drying machine, known as lyophilizer, working principle is ice sublimation. FD-500 freeze-drying machine is the smallest radiant freeze-dryer with blast freezer, rail system and trolleys. The FD-500 freeze drying machine is a separated structure. The chamber is one individual unit, and refrigeration, vacuum and heating systems are assembled in another unit. Blast freezer (IQF) is a separated unit used for quickly freezing products to -35°C becoming ice. And the ice is sublimated in o vapor and removed out of the product, collected on a low temperature vapor condenser inside the freeze-drying machine. The product is dried 100% natural, without shape changing, color changing, nutrition lost, flavor lost, longer shelf time without additives and preservatives. The FD-500 industrial freeze-drying machine is widely used in food industry to freeze dry fruits, vegetables, plants, meat, sea food, cooked food, milk, coffee, pet food etc.
How much can you earn by FD-500 Freeze-Drying Machine?
Production period
360days/year
Daily input capacity
500kg
Daily output capacity
100kg
Annually output
36,000kg
Lyophilized fruit price
US$40/kg
Total turnover annually
US$1,440,000
Your profit?
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The principle and process of freeze-drying The principle of freeze-drying is to remove water by sublimation and collect by condensation. The freeze-drying process is divided in o three stages: (Product freezing stage, primary lyophilization stage; secondary lyophilization stage,<1% water remained) Advantages and applications of freeze-drying Freeze-dried products are 100% natural, without additives and preservatives, and can be stored for up to 25 years without changes in color, shape, flavor and nutrient. KEMOLO freeze dryer is mainly used in the food, biological, dairy, nutraceuticals and pet food industries. 12 to 18 hours Fast Freeze Dry The fresh product is pre-frozen to -35°C in an individual quick freezer before entering freeze dryer. High heat transfer coefficient heating plates (thermal property: 160W/m-K) are used to speed up freeze drying process. The efficiency of thermal is 11.42 times higher than traditional freeze dryers. To finish a batch of production, it takes 12-18 hours only for many kinds of food.
30-50% Energy Saving Freeze-dry consumes a lot of power. To save energy, solar heating and steam is introduced to large scale freeze-dry system. The heat from refrigeration system is recycling, and the working load of compressor is reduced to 75-50% load at the middle and late stage of freeze dry, adjusted automatically according required cooling capacity. Ice on the vapor condenser could be recycled and filtered for re-use. By shorten the freeze-drying time and introducing energy saving technology, the KEMOLO freeze dryers could save 30-50% energy compared with traditional dryers.
Environment friendly The freeze-drying machine provided by KEMOLO is suitable for environmentally friendly refrigerants and is filled at the user's site. It has no harmful to ozone. It is approved in any countries. The freeze-drying plant is separated in o clean room and equipment room, so as to isolate noise, smog and dust pollution to food. Equipment Safety The KEMOLO vacuum freeze-drying machines are with all necessary protections. The users are free from any risks of explosion, combustion and electric shock.
User-friendly design Scientific and reasonable workshop layout; The height of equipment is easy for people to operate; 4 languages in touch screen and showing at any page, the operators would never lose themselves at a foreign language page; 2 touch screens optional (1 touch screen near the door, and 1 touch screen on the control box). It is convenient in use. And system can be run automatically.
4G/WiFi monitor and control KEMOLO freeze drying machines could be monitored and controlled by remote PC or mobile phone App through 4G, WiFi or internet wire.
Quality Control The KEMOLO freeze drying machine is manufactured according to the standard of CE, EAC, ASME, FDA and ISO9001. All components adopted is best make in the world, e.g., Bitzer, Leybold, Danfoss, Siemens, Schneider. The welding is Ultrasound NDT tested, and the systems are pressure tested. The FDA test reports for materials can be provided to users. Technical parameters of FD-500 freeze drying machine
Model
FD-500
Type
Radiant type
Advantage
High efficiency
Overhead rail
I steel
Overhead trolley
3 units
Input capacity
500kg
Condenser
-45°C
Shelf temperature
5°C to 100°C
Product cooling
in IQF
Product lyophilization
in the machine
Shelf area
50 m2
Shelf function
Heating
Heating medium
Purified water
Heating/cooling
Heat exchanger
Number of trays
120 pieces
Vacuum pump
Included
Roots blower
Included
Ultimate vacuum (Pa)
10 Pa
Chamber vacuum rate
≤ 30 minutes
Compressor
Included
Refrigerant
R404A/R448A
Cooling way
Water or air
Power requirement
83kW, 50/60Hz
Defrost way
By water
Control system
Manual+Auto
Installation area (m2)
130 m2
Chamber dimension
5.6*2.25*2.6m
Weight (kg)
11000kg
KEMOLO's Service for Freeze Drying Machine KEMOLO offers on-site installation, start-up, training service. 2-years warranty. Response within 12 hours, and professional technical support for lifetime. If on-site technicians are needed, he will be dispatched from the nearest place in time. The large-scale project custom lyophilization and manufacturing solutions includes: budgeting, investment analysis, comprehensive drying solutions design, equipment production, shipping, import services, installation, start-up, trial production, marketing, employee training.
Equipment Safety
