Home > Products > Middle Freeze Dryer

FD-500 Freeze Dryer

  • Input capacity:500kg/batch
  • Chamber dimension:5600*2250*2800mm

500kg/batch, ISO, CE approved vacuum freeze drying machine for sale with cheap price for food sublimation. Compared with other manufacturers and suppliers of freeze drying machines, found that it's worth to buy high efficiency radiant industrial freeze dryer machine from KEMOLO factory which has already supplied dryers to 40 countries: usa, uk, nz, canada, australia, south africa, turkey, india etc.

KEMOLO FD-500 Freeze Drying Machine

Freeze drying machine, known as lyophilizer, working principle is ice sublimation. FD-500 freeze-drying machine is the smallest radiant freeze-dryer with blast freezer, rail system and trolleys. The FD-500 freeze drying machine is a separated structure. The chamber is one individual unit, and refrigeration, vacuum and heating systems are assembled in another unit. Blast freezer (IQF) is a separated unit used for quickly freezing products to -35°C becoming ice. And the ice is sublimated into vapor and removed out of the product, collected on a low temperature vapor condenser inside the freeze-drying machine. The product is dried 100% natural, without shape changing, color changing, nutrition lost, flavor lost, longer shelf time without additives and preservatives. The FD-500 industrial freeze-drying machine is widely used in food industry to freeze dry fruits, vegetables, plants, meat, sea food, cooked food, milk, coffee, pet food etc.
https://www.liofilizador.com.comilu.com/FD-500.jpg
How much can you earn by FD-500 Freeze-Drying Machine?

Production period

360days/year

Daily input capacity

500kg

Daily output capacity

100kg

Annually output

36,000kg

Lyophilized fruit price

US$40/kg

Total turnover annually

US$1,440,000

How much is your profit?

Contact KEMOLO


The principle and process of freeze-drying
The principle of freeze-drying is to remove water by sublimation and collect by condensation. The freeze-drying process is divided into three stages: (Product freezing stage, primary lyophilization stage; secondary lyophilization stage,<1% water remained)

Advantages and applications of freeze-drying
Freeze-dried products are 100% natural, without additives and preservatives, and can be stored for up to 25 years without changes in color, shape, flavor and nutrient. KEMOLO freeze dryer is mainly used in the food, biological, dairy, nutraceuticals and pet food industries.
https://www.liofilizador.com.comilu.com/1615104899523866.jpg
12 to 18 hours Fast Freeze Dry
The fresh product is pre-frozen to -35°C in an individual quick freezer before entering freeze dryer. High heat transfer coefficient heating plates (thermal property: 160W/m-K) are used to speed up freeze drying process. The efficiency of thermal is 11.42 times higher than traditional freeze dryers. To finish a batch of production, it takes 12-18 hours only for many kinds of food.

30-50% Energy Saving
Freeze-dry consumes a lot of power. To save energy, solar heating and steam is introduced to large scale freeze-dry system. The heat from refrigeration system is recycling, and the working load of compressor is reduced to 75-50% load at the middle and late stage of freeze dry, adjusted automatically according required cooling capacity. Ice on the vapor condenser could be recycled and filtered for re-use. By shorten the freeze-drying time and introducing energy saving technology, the KEMOLO freeze dryers could save 30-50% energy compared with traditional dryers.

Environment friendly
The freeze-drying machine provided by KEMOLO is suitable for environmentally friendly refrigerants and is filled at the user's site. It has no harmful to ozone. It is approved in any countries. The freeze-drying plant is separated into clean room and equipment room, so as to isolate noise, smog and dust pollution to food.

Equipment Safety
The KEMOLO vacuum freeze-drying machines are with all necessary protections. The users are free from any risks of explosion, combustion and electric shock.

User-friendly design
Scientific and reasonable workshop layout; The height of equipment is easy for people to operate; 4 languages in touch screen and showing at any page, the operators would never lose themselves at a foreign language page; 2 touch screens optional (1 touch screen near the door, and 1 touch screen on the control box). It is convenient in use. And system can be run automatically.

4G/WiFi monitor and control
KEMOLO freeze drying machines could be monitored and controlled by remote PC or mobile phone App through 4G, WiFi or internet wire.
https://www.liofilizador.com.comilu.com/1618129942199438.jpg Quality Control
The KEMOLO freeze drying machine is manufactured according to the standard of CE, EAC, ASME, FDA and ISO9001. All components adopted is best make in the world, e.g., Bitzer, Leybold, Danfoss, Siemens, Schneider. The welding is Ultrasound NDT tested, and the systems are pressure tested. The FDA test reports for materials can be provided to users.

Technical parameters of FD-500 freeze drying machine

Model

FD-500

Type

Radiant type

Advantage

High efficiency

-35°C IQF

500kg in 3 hours

Overhead rail

#12 I steel

Overhead trolley

1.46*1.39m, 3 units

Input capacity

500kg in 24 hours

Condenser temperature

-45°C

Shelf temperature

0°C to 100°C

Product cooling

in IQF

Product lyophilization

in the machine

Shelf area

50.4m2

Shelf spacing (mm)

80mm

Heating medium

Purified water

Heating/cooling exchange

Heat exchanger

Number of trays

120 pieces

Vacuum pump

Leybold

Roots blower

Yoivac/Cuiman

Ultimate vacuum (Pa)

10 Pa

Chamber vacuum rate 

≤ 30 minutes

Compressor

Refcomp/Bitzer

Refrigerant

R404A (excluded)

Cooling way

Water or air

Power requirement

83kW, 50/60Hz

Defrost way

By water

Control system

Manual+Auto

Installation area (m2)

130 m2

Chamber dimension

5.6*2.25*2.8m

Estimated Weight (kg)

11000kg


KEMOLO's Service for Freeze Drying Machine

KEMOLO offers on-site installation, start-up, training service. 2-years warranty. Response within 12 hours, and professional technical support for lifetime. If on-site technicians are needed, he will be dispatched from the nearest place in time. The large-scale project custom lyophilization and manufacturing solutions includes: budgeting, investment analysis, comprehensive drying solutions design, equipment production, shipping, import services, installation, start-up, trial production, marketing, employee training.

Users' feedback
https://www.liofilizador.com.comilu.com/1618129959642373.jpg


Tag:   freeze drying machine
Note: you will receive an automatic reply, after successful submission.
  • Your name *
  • Your email *
  • Your whatsapp *
  • Your company name
  • Your website
  • Your requirement *
  • I need the freeze dryer for *
  • Material *
  • Input capacity *
  • Your budget *

Freeze Dryer Copyright © Kemolo Co., Limited

sales@kemolo.com

Freeze dryer

KEMOLO manufactures Freeze Dryer, Food Freeze Dryer, Industrial Freeze Dryer, Freeze Drying Machine, Freeze Drying Equipment, Lyophilizer for users in the world.