KEMOLO manufactures high quality vacuum freeze drying equipment for food industrial freeze-drying processing. If you want to buy cheap price freeze drying equipment for commercial use, or for sale to your clients from China manufacturers and suppliers, just contact us to buy with a low cost factory price.
Freeze drying equipment, known as lyophilization equipment, working principle is sublimation in a vacuum. The input capacity of FD-2000 is two tons per batch. The chamber of the FD-2000 freeze drying equipment will be loaded by one 20 feet container and one 40 feet container. The FD-2000 freeze drying equipment is used for producing top quality lyophilized food. The water in the fresh product is quickly frozen to -35°C becoming ice. And the ice is sublimated in o vapor and removed out of the product, collected on a low temperature vapor condenser. The product is dried 100% natural, without shape changing, color changing, nutrition lost, flavor lost, longer shelf time without additives and preservatives. The FD-2000 freeze drying equipment is widely used in food industry to freeze dry fruits, vegetables, plants, meat, sea food, cooked food, milk, coffee, pet food etc.
How much can you earn by FD-2000 Freeze Drying Equipment?
Production period
360days/year
Daily input capacity
2000kg
Daily output capacity
400kg
Annually output
144,000kg
Lyophilized fruit price
US$40/kg
Total turnover annually
US$5,760,000
Your profit?
Contact KEMOLO
The principle and process of vacuum freeze-drying The principle of vacuum freeze-drying is to remove water by sublimation and collect by condensation. The vacuum freeze-drying process is divided in o three stages: (Product freezing stage, primary lyophilization stage; secondary lyophilization stage,<1% water remained)
Advantages and applications of vacuum freeze-drying
Freeze-dried products are 100% natural, without additives and preservatives, and can be stored for up to 25 years without changes in color, shape, flavor and nutrient. KEMOLO freeze dryer is mainly used in the food, biological, dairy, nutraceuticals and pet food industries. Highly Efficient and Energy Saving Freeze-Dry The fresh product is pre-frozen to -35°C in an individual quick freezer before entering freeze drying equipment. High heat transfer coefficient heating plates (thermal property: 160W/m-K) are used to speed up freeze drying process. The efficiency of thermal is 11.42 times higher than traditional freeze-drying equipment. To finish a batch of production, it takes 12 hours only for many kinds of food. Freeze-dry consumes a lot of power. To save energy, solar heating and steam is introduced to our freeze-dry system. The heat from refrigeration system is recycling, and the working load of compressor is reduced to 50-75% load at the middle and late stage of freeze dry, adjusted automatically according required cooling capacity. Ice on the vapor condenser could be recycled and filtered for re-use. By shorten the freeze-drying time and introducing energy saving technology, the KEMOLO freeze drying equipment could save 30-50% energy compared with traditional freeze-drying equipment.
Environment friendly The refrigerant has no harmful to ozone. It is approved in any countries. The freeze-drying plant is separated in o clean room and equipment room, so as to isolate noise, smog and dust pollution to food.
Equipment Safety The KEMOLO freeze drying equipment is with all necessary protections. The users are free from any risks of explosion, combustion and electric shock.
User-friendly design
Scientific and reasonable workshop layout; The height of equipment is easy for people to operate; 4 languages in touch screen and showing at any page, the operators would never lose themselves at a foreign language page; 1 touch screen near the door, and 1 touch screen on the control box. It is convenient in use. And system can be run automatically.
5G/4G/WiFi monitor and control KEMOLO freeze drying equipment could be monitored and controlled by PC or mobile phone App through 5G/4G or WiFi.
Quality Control of KEMOLO freeze drying equipment The KEMOLO freeze drying equipment is manufactured according to the standard of CE, EAC, ASME and ISO9001. All components adopted is best make in the world, e.g. Bitzer, Leybold, Danfoss, Siemens, Schneider. The welding is Ultrasound NDT tested, and the systems are pressure tested. The FDA test reports for materials can be provided to users.
KEMOLO's Service for freeze drying equipment KEMOLO offers on-site installation, start-up, training service. 2-years warranty. A box of spare parts free of charge for backup. Response within 12 hours, and professional technical support for lifetime. If on-site technicians are needed, he will be dispatched from the nearest place in time. The large-scale project custom lyophilization and manufacturing solutions includes: budgeting, investment analysis, comprehensive drying solutions design, equipment production, shipping, import services, installation, start-up, trial production, marketing, employee training and a series of turnkey services.
Technical parameters of FD-2000 freeze drying equipment
Model
FD-2000
Type
Radiant type
Advantage
High efficiency
Overhead rail
I steel
Overhead trolley
6 units
Input capacity
2000kg
Condenser
-45°C
Shelf temperature
5°C to 100°C
Product cooling
in IQF
Product lyophilization
in the machine
Shelf area
200 m2
Shelf function
Heating
Heating medium
Purified water
Heating/cooling
Heat exchanger
Number of trays
456 pieces
Vacuum pump
Included
Roots blower
Included
Ultimate vacuum (Pa)
10 Pa
Chamber vacuum rate
≤ 30 minutes
Compressor
Included
Refrigerant
R404A/R448A
Cooling way
Water or air
Power requirement
305kW, 50/60Hz
Defrost way
By water
Control system
Manual+Auto
Installation area (m2)
400 m2
Chamber dimension
14.7*2.7*3.2m
Weight (kg)
25000kg
As a professional manufacturer of freeze-drying equipment, KEMOLO can provide you with the complete set of lyophilization solutions you want, high-quality and low-cost industrial scale food freeze-drying equipment, and help you build your own freeze-drying brand in a short time.